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The use of mechanical seals in high-pressure vessels is much more difficult than in medium and low-pressure vessels, mainly due to the high pressure. It's even harder if you encounter large diameters and high temperatures under high pressure. At high temperatures, the material is prone to plastic deformation or even creep, and the fastening bolts will loosen and leak easily. Undoubtedly, when designing the overall structure of the high-pressure vessel, the first consideration should be to reduce the diameter of the sealing port as much as possible, select the material with good strength that is not easy to loosen and deform at the design temperature, and then reasonably select the appropriate sealing structure to obtain reliable sealing. mechanical seal.

机械密封

From the perspective of sealing principle and sealing structure, the general principles of high-pressure container mechanical sealing technology are as follows:

1. Metal gaskets are generally used. The specific pressure of the high-pressure sealing surface greatly exceeds the sealing specific pressure of the medium and low-pressure containers. Non-metallic gasket materials cannot achieve such a large sealing specific pressure. Commonly used metal gaskets for high-pressure vessels are annealed aluminum, annealed copper, or low carbon steel with good ductility.

2. Narrow face seals are used, and sometimes even narrow face seals evolve into line contact seals.

3. Try to use medium pressure to realize the self-tightening seal, because the self-tightening seal is more reliable and compact than the forced seal.

There are many types of high-pressure seals, which are divided into two categories: forced seals and self-tightening seals according to their working principles. Forced sealing relies on the pre-tightening force of the connector (bolt) to ensure a certain contact pressure between the top cover of the pressure vessel, the sealing element, and the end of the cylinder to achieve the purpose of sealing. Self-tightening sealing means that with the increase of the working pressure in the pressure vessel, the contact pressure between the sealing element and the top cover and the end of the cylinder also increases, so as to achieve the sealing effect. The characteristic of self-tightening seals is that the higher the pressure, the greater the pressing force of the sealing element between the contact surfaces, and the better the sealing performance. When the working conditions fluctuate, the seal is still reliable, but the structure is more complicated and the manufacturing is more difficult. Self-tightening seals can also be divided into axial self-tightening seals and radial self-tightening seals according to the deformation of the sealing element.

根据密封材料的性质,高压密封件可分为引起密封件塑性变形的塑料密封件和引起密封件弹性变形的弹性密封件。

目前,压力容器常用的机械密封有平垫片密封和Kazari密封;半自紧式密封包括双锥密封;自紧密封包括楔形密封、木头密封、空心金属O型圈密封、C型圈密封、B型圈密封、三角垫片密封、八角垫片密封、平垫片自紧密封、橡胶O型圈密封等.

以上是关于高压容器机械密封的技术。如果您对机械密封感兴趣,请关注我们的网站。我们是一家专业的机械密封公司。生产的机械密封性能稳定,质量上乘。

At present, there are many types of materials used as friction pairs for mechanical seals. Commonly used non-metallic materials are graphite, polytetrafluoroethylene, phenolic plastics, ceramics, etc. Commonly used metal materials are cast iron, carbon steel, chromium steel, chromium-nickel steel, bronze, and cemented carbide. In addition, there are surface treatments such as surfacing, sintering, spraying, and composite processes to change or improve the surface properties of metal materials or friction pairs to make mechanical seal friction pair materials. All kinds of materials have certain characteristics. When choosing the material of the friction pair of the mechanical seal, the advantages and disadvantages should be avoided, and they should be used reasonably according to the specific working conditions.

机械密封

机械密封摩擦副材料: 

石墨是机械密封摩擦副材料中应用最广泛的材料之一。因为它具有许多独特的优良特性。

(1) 更高的热导率。仅次于银、铜、铝,是唯一一种导热率远高于某些金属(如司太立、哈氏合金等)的非金属材料。因此,产生的摩擦热可以及时散发,从而降低密封端面的温度,这对于提高其可靠性和使用寿命是非常必要的。 

(2)线膨胀系数较低。当温度升高时,其微小的热变形对保持密封端面的平行度非常有利

(3) 良好的耐腐蚀性。其化学稳定性非常好,在400℃以下空气中稳定,除铬酸、浓硫酸、卤元素等强氧化性介质外,耐其他酸、碱、盐及一切有机化学品的腐蚀。 . 

(4) 优良的自润滑性能。由于石墨与金属材料相对摩擦时,石墨逐层转移到金属表面,形成金属与石墨的相对摩擦,同时具有较低的摩擦系数。 

(5)抗拉强度低,为脆性材料。由于其硬度低,常被用作摩擦副中的软环,可方便地进行各种机械工艺的加工。但石墨具有孔隙率大、机械强度低的特点。为了弥补这一缺点,可以采用烧结石墨的多次浸渍或渗碳等方法。选择合适的浸渍剂非常重要。目前常用的浸渍树脂有酚醛树脂、环氧树脂、呋喃树脂等,常用的浸渍金属有青铜、巴氏合金、铅、铝等。当使用温度小于等于170℃时,选择浸渍树脂;否则,选择浸渍金属。

浸渍树脂具有良好的耐腐蚀性。酚醛树脂耐酸性好,环氧树脂耐碱性好,呋喃树脂耐酸耐碱。因此,最常用的是浸渍呋喃树脂石墨。32JF中的静环是呋喃树脂材料。 

硬质合金是机械密封中另一种广泛使用的摩擦副材料。这里的硬质合金主要是碳化钨(WC),常用的WC-Co就是一类。WC-Co是以极硬的难熔碳化钨和Co为结合剂,经粉末冶金压制烧结而成。WC-Co具有极高的硬度和强度,良好的耐磨性和抗颗粒侵蚀性,导热系数高,线膨胀系数低,有一定的耐腐蚀性,在常温下能耐硫酸和氢氟酸。以及沸点烧碱等腐蚀,不耐盐酸和硝酸。然而,WC-Co材料具有低冲击韧性和高脆性,难以加工且价格昂贵。

以上就是机械密封摩擦副材料选择的介绍,希望对大家有所帮助。Akman Seals 是一家机械密封供应商,销售的产品质量有保证,值得选择。如果您对机械密封感兴趣,可以关注我们的网站。


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